Product Parameter Specifications
Parameter | Details |
Product Name | Weld Shear Studs With Ceramic Ferrule |
Matching Accessories | High-temperature Resistant Ceramic Ferrule |
Material | ML15 / ML15AL Special Carbon Steel |
Main Sizes | Φ13mm, Φ16mm, Φ19mm, Φ22mm, Φ25mm |
Length Range | 50mm-300mm, Custom Length Available |
Welding Process | Arc Stud Welding, Automatic Stud Welder Construction |
Structural Features | Integral cylindrical head, uniform stress, firm fusion, strong shear resistance |
Core Function | Transfer interlayer shear force, prevent steel-concrete structural slippage and delamination |
Applications | High-rise buildings, steel bridges, industrial workshops, viaducts, composite floor projects |
Quality Inspection | Full inspection of dimension, material composition, tensile & shear strength, welding adaptability |
Package | Standard engineering packaging, separate packaging for studs and ferrules, moisture-proof and damage-proof |
Supply Capacity | Sufficient stock for standard sizes, support bulk engineering orders and non-standard customization |
Core Product Advantages
Stable Welding Quality With Ceramic Ferrule
The matched high-temperature resistant ceramic ferrule can isolate air, concentrate arc heat and standardize the molten pool during welding. It helps reduce common welding defects such as spatter, pores and incomplete fusion, facilitating full and neat welding forming at stud roots. This effectively improves welding pass rate and can meet the conventional construction requirements of most steel structure engineering projects.
High Shear Resistance & Structural Stability
Adopting high-quality ML15 special carbon steel with well-balanced toughness and strength, the integrally formed structure presents stable overall performance with minimal inherent stress risks. After welding installation, the product can bear and disperse interlayer shear force appropriately, reduce hidden dangers such as floor slippage, cracking and structural delamination, and help optimize the overall stability and load-bearing performance of building structures under normal working conditions.
Integral Structure & Wide Compatibility
The standard integrally formed cylindrical head structure with precise dimensions and smooth surface is compatible with most mainstream automatic arc stud welders on the market. The complete size range adapts to conventional steel-concrete composite structures with different spans and loads, offering good versatility for general architectural steel structure construction.
High Construction Efficiency & Cost Saving
Products are delivered as complete sets with matched ceramic ferrules, requiring no extra accessory matching and supporting on-site direct welding construction to simplify working procedures and improve construction efficiency. Stable welding performance lowers the probability of rework, suitable for batch construction of large engineering projects, and helps reasonably control project duration and construction cost.
Engineering-grade Quality For Harsh Conditions
All products are manufactured in accordance with general steel structure engineering standards, with stable material properties, decent fatigue resistance and impact resistance, adapting to conventional outdoor and heavy-load structural working conditions. Traceable product quality and complete test reports can satisfy the routine acceptance standards of most domestic and foreign engineering projects.
Production Process
Raw Material Selection: Adopt high-quality ML15/ML15AL carbon steel with stable composition and qualified welding performance.
Precision Integral Forming: Cold heading integral forming process ensures full cylindrical head and straight shank, effectively reducing surface deformation and burr problems.
Precision Cutting & Chamfering: Accurate end chamfering reduces arc starting resistance and ensures stable welding and uniform molten pool.
Heat Treatment & Tempering: Overall tempering treatment balances product hardness and toughness, optimizing shear resistance and fatigue resistance for conventional working conditions.
Anti-corrosion Treatment: Professional derusting and passivation for moisture-proof and rust-proof performance.
Complete Matching Inspection: Strict detection of stud size, strength, ferrule high-temperature resistance and overall welding adaptability.
Application Industries
High-rise Building Engineering: Steel-concrete composite floor slab fastening for super high-rise buildings.
Steel Structure Bridge Engineering: Connecting nodes of highway bridges, municipal viaducts and sea-crossing bridges.
Industrial Factory Construction: Long-span factory buildings and heavy-duty workshop steel structure composite structures.
Municipal Infrastructure: Urban viaducts, overpasses, platforms and large public building steel structures.
Large Steel Structure Projects: Prefabricated steel structures and full supporting of steel-concrete composite buildings.
Why Choose Our Weld Shear Studs
We are a professional manufacturer of weld shear studs with ceramic ferrules, specializing in supporting fastener products for steel structure engineering. Our shear studs and matched ceramic ferrules feature high matching accuracy and stable welding adaptability. Sufficient stock of standard sizes supports timely delivery of large batch engineering orders, and non-standard customized processing is available. We can provide complete material certificates, mechanical performance test reports and engineering acceptance documents, complying with conventional global steel structure construction standards, and supply stable and cost-effective shear connection solutions for various steel-concrete construction projects.
Installation & Usage Notes
1. Complete Matching Use: Always match shear studs with corresponding size ceramic ferrules. Mixing different specifications will cause poor welding forming and insufficient fusion strength.
2. Standard Welding Operation: Use professional automatic stud welding equipment with calibrated current and time parameters to ensure full penetration and avoid insufficient welding and excessive spatter.
3. Base Material Preprocessing: Clean rust, oil and stains on the steel plate surface before welding, keep the base material dry and clean to ensure welding combination quality.
4. Reasonable Model Selection: Select appropriate stud diameter according to building load and floor span. Choose Φ22/Φ25 large-size studs for heavy-load and long-span structures.
5. Finished Product Protection: Ceramic ferrules are fragile and studs need moisture-proof storage. Protect accessories during transportation and construction, and prohibit damaged parts from use.
For high-quality weld shear studs with ceramic ferrules, complete steel structure fastener series and customized engineering supporting solutions, please contact us for accurate quotation and professional technical support.
